929 Park Avenue
Pittsburgh, PA 15234
800-562-5010
412-563-5556
sales@go-iec.com
IEC TO REBUILD AERIAL TRAMWAY SYSTEM FOR MECHEL
BLUESTONE, INC.
Interstate Equipment Corp. (IEC) of Pittsburgh, PA has renegotiated a contract with Mechel
Bluestone, Inc., new owners of the former Bluestone Coal Group, to rebuild an existing aerial
tramway system for the company's premium quality hard coking coal operations.
Located in Keystone, West Virginia, near Bluefield, thel project is designed to completely refurbish
an existing tramway that was engineered and built by IEC for previous owner, Eastern Gas and Fuel
Associates, in 1957. The new contract includes a rebuilt loading terminal, including new rails,tail
sheave and spillage hopper system, as well as new pivot tower,
breakover tower and discharge terminal.
The Mechel Bluestone, Inc. facility is a continuous 20-car aerial tramway system designed to convey
coal refuse at a rate of 350 tons per hour. During operation, material is transported by 40 cu. ft.
tramcars from the loading terminal at 1680 ft. elevation to the discharge terminal located at 2219 ft.
elevation. This represents a dramatic vertical elevation incline of 639 feet over the 1140 ft. length of
the tramway system. When in operation, this system also features completely automatic controls
requiring minimal supervision.
Although situated in some of the most rugged terrain in rural West Virginia, the existing Keystone
tramway system is proof of the design ingenuity, construction quality and low maintenance and
operating cost of IEC tramway systems. For instance, after 50 years of service, many of the track
cables installed in the 1957-built system are still in solid working
condition today. This exceptional cable life is due to the fact that the original towers featured pivot
approach rails for smoother breakover, less wear and longer cable life. In addition, many of the
original steel structural components have proven as sound as the the day they were installed and, with
minor refurbishing, will provide many more years
of continued service.
The Mechel Bluestone, Inc. project represents the latest in a 105-year legacy of revolutionary
tramway designs that have helped earn IEC recognition as an industry leader. The company also
offers a diverse line of innovative
barge and material handling products, specialized engineered products, and design, engineering and
installation services for customers in the power generation, petrochemical and metal/mining industries
who routinely transport bulk materials by barge over inland waterways. Backed by over a century of
continuous operating experience, IEC strives to benefit
its customers by providing a wide range of proven alternatives to increase productivity and handling
capacity, reduce energy consumption and minimize operating costs.
Interstate Equipment Corporation 929 Park Avenue Pittsburgh, PA 15234 (800) 562-5010 sales@go-iec.com
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INTERSTATE SHUTTLE BARGES SET NEW EFFICIENCY RECORDS
AT TWO AmerenUE ELECTRIC GENERATING POWER STATIONS
During the spring of 2007, AmerenUE, Missouri’s largest electric utility, launched new shuttle barges at
both its Sioux and the Rush Island Power Stations’ coal unloading facilities on the Mississippi River near
St. Louis. Designed and manufactured by Interstate Equipment Corporation (IEC), Pittsburgh, PA, these
unique new vessels allow AmerenUE to effectively offload coal barge deliveries in record time…saving as
much as 50% of the time previously required to perform the same operation.
At the Rush Island Power Station, a typical 1500-ton coal barge, that previously required 1-hour and 20-
minutes to unload, can now be offloaded in as little as 40 minutes…50% less time than the previous
method. Similar savings have also been realized at AmerenUE’s Sioux Plant, where the IEC shuttle barge
has helped reduce offloading time by as much as 1-hour and 10-minutes per barge…40% less than the
previous time required. In fact, these results have been so impressive that one AmerenUE senior
spokesman was prompted to state “the IEC shuttle barge has been the single most important improvement
we’ve made at both plants as far as improving unloading efficiency.”
The custom-designed shuttle barge and access system supplied by Interstate allows operating personnel to
accommodate two coal barges at a time connected to the shuttle. As the first barge is fully offloaded, the
unloader can immediately begin offloading the second, and the empty barge can be switched out for
another loaded barge from the fleet, while unloading continues. Switch-out delays and downtime are
minimized, and the unloader production cycle is rarely interrupted. The system also reduces manual labor
normally required to connect and disconnect cargo barges, and safety conditions for operating personnel
are greatly improved, especially during hazardous conditions such as high water or ice storms.
AmerenUE is a subsidiary of St. Louis-based Ameren Corporation. The Ameren companies serve 2.4
million electric customers and almost one million natural gas customers in a 64,000- square mile area of
Missouri and Illinois.
Interstate offers a diverse line of barge and material handling products, specialized engineered products,
and advanced design/engineering services for customers in the power generation, petrochemical, and metal
and mining industries who routinely transport bulk materials by barge over inland waterways. The
company’s innovative products and technology benefit customers by providing a wide range of proven
alternatives to increase productivity and handling capacity, reduce energy consumption and minimize
operating costs.
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IEC Contracted to Replace Haul Cable at Johnstown Inclined Plane
The Cambria County Transit Authority (CamTran) has contracted IEC to replace the 2" haul
cable on the Johnstown Inclined Plane November 2004. In service since 1891, the
Johnstown Inclined Plane is the "The Steepest Vehicular Inclined Plane in the World" with a
70.9% grade. For more information on IEC's Passenger Handling and Service capabilities, please
visit the Passenger Handling and Services pages of our website.
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IEC to Perform Aerial Tramway Engineering for Alcoa World Alumina &
Chemicals
IEC has been contracted to complete a continuous aerial tramway engineering study for bauxite
handling at Alcoa Minerals of Jamaica, Inc. (Jamalco) Unit 3 Mine. IEC has been the recognized
leader in continuous aerial tramway systems for over 50 years, and continues to provide service
work on a majority of these systems, which are still in operation to this day.
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Interstate Floating Dock System Helps Marathon/Ashland Reduce Fuel
Unloading Time by 30 Percent
IEC, partnering with Aquarius Marine Inc. and HBC barge, engineered, manufactured and
installed a custom built 100 ft. x 24 ft. floating dock barge, featuring today's latest equipment for
tank barge lightering. Turnkey scope of supply included dock barge, walkways, mooring guides,
cell construction and electrical.
Ameren’s Rush Island
Plant Shuttle Barge
Ameren’s Sioux
Plant Suttle Barge